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Embroidered badge basic process
Update time:2016-09-05 01:18:27 Click Num:4024Embroidered badge refers to the image of the logo by computer image logo design software by embroidery machine embroidery pattern on the fabric, the fabric cut and modify some of the columns and in the end made with an embroidered logo cloth. For a variety of casual clothing, hats, shoes and other kinds of bedding either. According to the sample / artwork - Scan - drawings - a version (save) - Embroidery - gluing (soft, hard plastic, self-adhesive) - trimming - burnt edges / edging (package after the edge to glue) - seized goods - packaging. Details are as follows: The first step: first, pattern design or sketch drawn. This should be a picture, a photo or a badge done before, and to be able to replicate in the machine out. Replication of embroidery, the sketch does not need to be as precise as the finished product. We just need to know that the idea or sketch, color and size required. It's not like the other way to produce a badge, to re-drawing in order to replicate. We say "redraw", because it may not have to draw things to embroider. But the need to have some knowledge of embroidery and operate the machine the ability of people to replicate this work. After doing sketches, fabric samples and used in line to obtain the user's consent. Step Two: When the design and colors to give consent, the design pattern 6 times magnified into major technical diagram, according to this version of large images to be able to play to guide the embroidery machine. Loft division to have graphic artists and division skills. FIG needle tips on the kind and color of the line, taking into account some of the requirements put forward by making division. The third step: Now it's version of the division with a special machine or a computer version of a flower. There are many such specialized machines to guide the way: from tape to disc, version of the division will be familiar with the machines in his factory. Today, a variety of play regardless of previous version with what format it is, can be easily converted into any other format. At this stage, the human factor is the most important. Only those highly skilled and experienced version of the division is available as a badge designer. It can be verified by various means making belts, such as the Shuttle machine with proofer can make a sample allows making division constantly being watched embroidery embroidery situation. Computer, only when the flowers on the version with the real prototype testing, after cutting, before doing a sample. Thus making division not effect, but you can use the monitor to check the pattern of the case. Sometimes, customers need to see whether the samples satisfied, machine operators need the sample to check how his product samples. Step 4: suitable fabric spread on the frame, select the appropriate line version with flowers inserted into the tape reader or disc, the frame at the correct origin point, and then you can start the machine up. Automatic color changer controlled by a computer when the pattern should need to change the color and needle exchange machine to stop automatic color change needle. This process did not end until the task is completed embroidery. Step Five: Now the fabric is removed from the machine, which was spread on a table for trimming and finishing. In order to speed up the process because of the embroidery embroidery individual parts without the needle through fabric or because of the color change caused by the floating needle jumps, etc., they are cut, then cut the badge away. This is the "hand cut" Schiffli machine, but in the long machine, whether it is in the process of embroidery scissors or when it is, they cut together the whole of. In the shuttle machine embroidered badges, they do not spread on the table, but directly from the hand-cut part of the fabric badges, other parts are still attached to the fabric. Floating lines across the badge on the trim by a cutting device. This is a time-consuming job. On long machine can choose an automatic wire cutter to speed up the process, when making the embroidery thread can be cut, thereby eliminating the need to manually cut the line, greatly saving time.